High-Speed Automatic PP Bottle Blowing Machine for Efficient Production

• Customization: Available
• Type: Extrusion Bottle Blowing Machine
• Automatic Grade: Automatic
• Model NO.: ZY-04V1-114.3mm-6
• Warranty: 1 Year
• Specification: ZY-04V1-114.3mm-6
• Trademark: ZHONGYAN
• Origin: China
• Production Capacity: 500

Product Description

Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. is strategically nestled in the prestigious Yichun Economic and Technological Development Zone. Yichun, a city renowned for its captivating beauty, offers an exceptional transportation hub featuring the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320. The recent inauguration of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway amplifies our connectivity to key economic zones, establishing a robust foundation for our promising growth trajectory.

Corporate Culture
Our foundation is built on the bedrock of innovation, integrity, collaboration, and shared success. We inspire our team to champion innovation and adapt seamlessly to market dynamics while unwaveringly upholding integrity. This commitment fortifies enduring relationships with clients and partners. At Jiangxi Zhongyan, our guiding principle is 'Quality First, Service Foremost.' We relentlessly refine our products and services, broaden our market reach, and deliver unparalleled value to our clientele. With the cohesive endeavors of our workforce and invaluable support from our partners, we are poised to ascend as a pioneering force in the global bottle-blowing machine arena.

Business Scope
Our expertise lies in the production and distribution of top-tier plastic packaging machinery, including cutting-edge on-demand drinking water filling equipment, precision bearing gears, gas compression machinery, molds, and advanced water treatment solutions. Additionally, we represent premier servo motors and PLCs. Zhongyan Intelligent Equipment is dedicated to state-of-the-art bottle-blowing machinery, presenting robust and reliable offerings for a worldwide audience. Our extensive portfolio includes fully automatic and semi-automatic PET and PP bottle-blowing machines, extensively employed in the beverage, food, pharmaceutical, and cosmetics sectors.

Innovation & Service
Specializing in the realm of intelligent equipment, we excel in research, development, manufacturing, and sales, boasting a commendable array of patents. Our sophisticated big data backend empowers us to deliver remote after-sales service through meticulous data analysis, significantly enhancing operational efficiency.

Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine is a marvel crafted with the pinnacle of global bottle-making technology. Featuring high automation and intelligence, this machine assures stable and dependable performance, a simplistic yet effective design, exceptional production efficiency, reduced energy consumption, and ensures products remain uncontaminated. It is extensively utilized in manufacturing containers for food, beverages, cosmetics, and pharmaceuticals.

1. Performance and Advantages.

1.1 Experience seamless operation with our intuitive human-machine interface, crafted for simplicity and ease of use.

1.2 Enjoy automatic performs sorting and loading, complemented by a hopper-type performs storage system.

1.3 Benefit from stable and reliable automatic preform discharging, with controlled preform feeding based on material channel inventory. Experience automatic control based on inventory levels within the material channel.

1.4 Ensuring impeccable sealing and maintaining a pollution-free process.

1.5 Our comprehensive heating system is equipped with stable rotation and revolution mechanisms, ensuring consistent performance.

1.6 Achieve uniform heating of the preformed tube, greatly facilitating the blowing process.

1.7 Enjoy the flexibility of easily adjustable heating temperatures for each section of the preform tube, optimizing energy consumption.

1.8 The furnace's infrared lamp may include a cooling system with circulating air, with a heating lightbox employing an automatic feedback system for consistent power output, unaffected by voltage fluctuations.

2. Automatic taking, loading, and bottle arrangement toprevent contamination during intermediate steps.
3. Rapid Mold Replacement achievable within a swift half-hour timeframe.
4. Maximize efficiency with a high level of automation, designed to minimize bottle contamination.
Our equipment boasts a fully enclosed design, utilizing a robotic system and conveyor belt to seamlessly transport blown bottles directly to the warehouse, minimizing manual handling. This ensures that bottles remain pristine and compliant with national hygiene standards.
5. Anticipate consistent stability and reliability in the performance of the equipment.
All the vital components of the machine, including electrical and pneumatic parts, seals, bearings, and reducers, are sourced from highly reputable brands, ensuring unmatched reliability and performance. Enjoy peace of mind with a comprehensive one-year warranty and lifetime maintenance support, affirming our commitment to quality.
6. Touchscreen Interface.
The operation is seamless with a user-friendly human-machine interface offering a spectrum of parameter options for both simple and manual control. A sophisticated programmable logic controller (PLC) is integrated into the machine via a communication cable, orchestrating all movements effortlessly. In the event of a malfunction, the machine promptly issues a warning signal and generates a detailed fault diagnosis report, empowering operators to swiftly pinpoint and rectify issues.
7. Security Features
7.1 The ZY series automatic bottle-blowing machine is equipped with robust mechanical and electrical safety devices, guaranteeing operator safety while maintaining stable equipment performance.

7.2 Prioritizing operator safety.

7.3 The equipment boasts a fully enclosed design with a dependable safety door system, providing maximum protection for operators.

7.4 Equipment Security Assurance. Advanced multi-point detection technology significantly bolsters the safety of positioning, mold clamping, and stretching systems, ensuring a secure operational environment.

ZY-04V1-114.3mm-6  Machine Overview Key Features:
1. This state-of-the-art machine operates fully automatically with four blow molding cavities, capable of producing up to 2000ml bottles at an impressive theoretical output of 3,000-5,000 bottles per hour.
2. Specifically engineered for PET containers with a neck diameter ranging from φ20mm to φ38mm, a maximum diameter of φ110mm, and a height of less than 300mm.
3. Tailored for crafting PET bottle preforms seamlessly.
4. The fully enclosed design utilizes robotic arms and conveyors for efficient bottle transfer, minimizing manual contact and ensuring adherence to stringent hygiene standards.
5. Enjoy short cycle times, high output, low energy consumption, high automation, and significantly reduced labor costs.
6. Outfitted with an imported control system, this machine promises stable performance and effortless operation.

ZY-04V1-114.3mm-6 Machine Specifications Operational Floor Plan

ZY-04V1-114.3mm-6 Comprehensive Machine Parameters

Composition	Items	Technical Parameters
Product Conditions	Maximum Product Volume	2L
	Maximum Product Diameter	Φ110mm
	Product bottle neck dimensions	Φ20mm ~ Φ38mm
	Maximum Product Height	<300mm
	Maximum Preform Height	<180mm
	Mold Clamping Stroke(Servo Mot)	120 mm
	Bottom mold stroke	Mold connection
	Bottle Spacing	114.3mm
	Heating Spacing	114.3mm
	Standard Mold Thickness	200mm
	Production Capacity	3000~5000
	Number of Mold	4
Heating Section	Unit	4
	Number of Heating Lamp Layers	8
	Number of Preform Holders	76
Electrical Parameters	Voltage	380V
	Frequency	50Hz
	Operating Power	20~40kw/h
	Installed Power	72kw
Air Source(High Pressure Air Consumption Depends on PET Bottle Volume)	Low Pressure Compressed Air Presser	8~10bar
	Low Pressure Compressed Air Consumption	0.5~1.0m3/min
	High Pressure Compressed Air Pressure	26~35bar
	High Pressure Compressed Air Consumption	3.0~6.0m3/min
Cooling Water (Water  Temperature≤18ºC)	Pressure	3~4bar
	Flow Rate	5m3/h
Weight	Main Machine.	5T
Equipment Dimensions	Main Machine(L×W×H)mm	4100mm×2100mm×2100mm
	Perform loader Machine(L×W×H)mm	3100mm×3100mm×2700mm