Efficient Pet Blowing Machine for High-Volume Water Bottles

• Customization: Available
• Type: Extrusion Bottle Blowing Machine
• Automatic Grade: Automatic
• Model NO.: ZY-04V1-114.3mm-3
• Warranty: 1 Year
• Specification: ZY-04V1-114.3mm-3
• Trademark: ZHONGYAN
• Origin: China
• Production Capacity: 500

Product Description

Company Profile
Founded on the promising date of May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. has established itself in the vibrant Yichun Economic and Technological Development Zone. This flourishing city prides itself on an extensive and well-connected transportation network, featuring key routes such as the strategic Zhejiang Jingxi Railway, the bustling Shanghai-Kunming Expressway, and the essential National Highway 320. The recent establishment of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway has further propelled connectivity to major economic hubs, laying a robust and strategic foundation for our company's ambitious growth and success.

Corporate Culture
Embodying the spirit of innovation, integrity, cooperation, and mutually beneficial success, our core values stand at the heart of Jiangxi Zhongyan. We inspire our team to drive innovation and swiftly adapt to dynamic market landscapes while upholding the highest standards of integrity in all operations. Committed to our guiding philosophy, "Quality First, Service Foremost," we are on a relentless journey of continuous product and service enhancement. By expanding our market reach and creating exceptional value for our customers, we are determined to ascend as a leading global force in the bottle-blowing machine industry. This vision is powered by the collective dedication of our team and the unwavering support of our esteemed partners.

Business Scope
Jiangxi Zhongyan specializes in the production and distribution of cutting-edge plastic packaging machinery. Our extensive portfolio includes bespoke drinking water filling equipment, precision-bearing gears, high-efficiency gas compression machinery, sophisticated molds, and advanced water treatment technology. We also serve as representatives for servo motors and PLCs. Our forte lies in bottle-blowing machines, delivering cutting-edge and robust solutions to customers worldwide. Our versatile range features fully automated and semi-automatic PET and PP bottle-blowing machines, extensively utilized in sectors such as beverages, food, pharmaceuticals, and cosmetics. Trust in our expertise to drive your business forward.

Innovation & Service
At Jiangxi Zhongyan, we are at the forefront of innovation, specializing in the research, development, production, and marketing of intelligent equipment. Our portfolio is enriched with a myriad of patents, underscoring our commitment to technological advancement. Leveraging a powerful big data backend, we offer remote after-sales service with precision-driven data analysis, optimizing operational efficiency and delivering exceptional customer experiences.

Our Advantages---Simple Operation & Wide Application
The ZY series automatic bottle-blowing machine is a testament to world-class bottle-making innovation. Featuring advanced automation and intelligence, it boasts seamless machine performance and simplicity in design. Its high production efficiency, coupled with low energy consumption, ensures products remain uncontaminated through streamlined processes. This versatile machine is an ideal choice for crafting containers across the food, beverage, cosmetics, and medical industries.

1. Performance and Advantages.

1.1 User-friendly human-machine interface designed for intuitive operation ensures ease of use.

1.2 Automatic sorting and loading of preforms, with hopper-type storage for seamless operation.

1.3 Stable and reliable automatic preform discharging with precision-controlled preform feeding. inventory in the material channel. Enjoy streamlined production with automated inventory control.

1.4 Exceptional sealing capabilities ensure products are kept pollution-free.

1.5 Advanced heating system with stable rotation and revolution mechanisms for consistent results.

1.6 Even heating of preformed tubes, facilitating easy and efficient blowing processes.

1.7 Adjustable heating temperature for each preform section to maximize energy efficiency.

1.8 The infrared lamp in the heating furnace comes equipped with a cooling system using circulating air. An automatic feedback system maintains consistent power output, ensuring performance remains unaffected by voltage fluctuations.

2. Fully automated taking, loading, and bottle arrangement systems prevent contamination during intermediate steps.Maintain product integrity with our seamless contamination-free process.
3. Rapid Mold Replacement achievable within a swift half-hour timeframe.
4. Elevated automation levels minimize bottle contamination, ensuring pristine quality.
Our equipment's fully enclosed design, leveraging a robotic system and conveyor belt, ensures blown bottles are transported directly to the warehouse. This minimizes handling, maintains pollution-free standards, and meets national hygiene requirements seamlessly.
5. Consistent stability and reliability are the hallmark of our equipment's performance.
All critical machine components, from electrical and pneumatic parts to seals, bearings, and reducers, are sourced from renowned brands, promising exceptional reliability and performance. Our machine is backed by a comprehensive one-year warranty, with the added peace of mind of lifetime maintenance support.
6. Touchscreen Interface.
The operation is seamlessly managed through an intuitive human-machine interface, offering an array of parameter options for straightforward manual control. The system incorporates a programmable logic controller (PLC), connected via a communication cable, to orchestrate all machine movements. In the event of a malfunction, the machine promptly issues a warning signal accompanied by a detailed fault diagnosis report, empowering operators to swiftly diagnose and rectify any issues.
7. Security Features
7.1 The ZY series automatic bottle-blowing machine is equipped with comprehensive mechanical and electrical safety devices, guaranteeing operator protection and consistent, stable equipment performance.

7.2 Prioritizing operator safety.

7.3 A fully enclosed design, paired with a dependable safety door system, maximizes operator safety.

7.4 Comprehensive Equipment Security. Innovative multi-point detection technology significantly elevates the safety standards of the positioning, mold clamping, and stretching systems.

ZY-04V1-114.3mm Machine Overview Distinguished Features:
1. The machine performs entirely automatically, boasting 4 blow molding cavities capable of producing up to 2000ml bottles, achieving a theoretical output of 3,000-5,000 bottles per hour.
2. Tailored for PET containers, it accommodates a neck diameter ranging from φ20mm to φ38mm, with a maximum diameter of φ110mm, and a height up to 300mm.
3. Engineered specifically for PET bottle preforms, ensuring optimal efficiency and precision.
4. The fully enclosed design, incorporating robotic arms and conveyors for bottle transfer, drastically reduces manual contact while ensuring adherence to stringent hygiene standards.
5. Key advantages include rapid cycle times, enhanced output, minimized consumption, and high-level automation, all contributing to significantly reduced labor costs.
6. Outfitted with an advanced imported control system, the machine guarantees stable performance and effortless operation.

ZY-04V1-114.3mm-3 Machine Specifications Floor Plan Layout

ZY-04V1-114.3mm-3 Detailed Machine Parameters

Composition	Items	Technical Parameters
Product Conditions	Maximum Product Volume	2L
	Maximum Product Diameter	Φ110mm
	Product bottle neck dimensions	Φ20mm ~ Φ38mm
	Maximum Product Height	<300mm
	Maximum Preform Height	<180mm
	Mold Clamping Stroke(Servo Mot)	120 mm
	Bottom mold stroke	Mold connection
	Bottle Spacing	114.3mm
	Heating Spacing	114.3mm
	Standard Mold Thickness	200mm
	Production Capacity	3000~5000
	Number of Mold	4
Heating Section	Unit	4
	Number of Heating Lamp Layers	8
	Number of Preform Holders	76
Electrical Parameters	Voltage	380V
	Frequency	50Hz
	Operating Power	20~40kw/h
	Installed Power	72kw
Air Source(High Pressure Air Consumption Depends on PET Bottle Volume)	Low Pressure Compressed Air Presser	8~10bar
	Low Pressure Compressed Air Consumption	0.5~1.0m3/min
	High Pressure Compressed Air Pressure	26~35bar
	High Pressure Compressed Air Consumption	3.0~6.0m3/min
Cooling Water (Water  Temperature≤18ºC)	Pressure	3~4bar
	Flow Rate	5m3/h
Weight	Main Machine.	5T
Equipment Dimensions	Main Machine(L×W×H)mm	4100mm×2100mm×2100mm
	Perform loader Machine(L×W×H)mm	3100mm×3100mm×2700mm