High-Efficiency Automatic Plastic Blow Molding Machine for Custom Manufacturing

• Customization: Available
• Type: Extrusion Bottle Blowing Machine
• Automatic Grade: Automatic
• Model NO.: ZY-04V1-114.3mm-9
• Warranty: 1 Year
• Specification: ZY-04V1-114.3mm-9
• Trademark: ZHONGYAN
• Origin: China
• Production Capacity: 500

Product Description

Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. is strategically positioned in the Yichun Economic and Technological Development Zone. This captivating city boasts an impressive transportation infrastructure, including the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320. The recent inauguration of Yichun Mingyueshan Airport alongside the Shanghai-Kunming High-speed Railway has significantly enhanced connectivity to key economic hubs, providing a robust foundation for our company's future growth and expansion.

Corporate Culture
Embodied in our corporate values are innovation, integrity, cooperation, and mutually beneficial outcomes. We inspire our workforce to champion innovation, swiftly adapting to market dynamics while upholding integrity in our operations. This approach fortifies enduring relationships with our clientele and partners. Jiangxi Zhongyan remains unwaveringly committed to our guiding philosophy of "Quality First, Service Foremost." We are dedicated to the relentless enhancement of our products and services, broadening market horizons, and delivering exceptional value to our customers. Fueled by the collective dedication of our employees and unwavering partner support, we aspire to ascend as a preeminent leader in the global bottle-blowing machine sector.

Business Scope
Our expertise lies in the manufacture and distribution of cutting-edge plastic packaging machinery, encompassing on-demand drinking water filling equipment, precision bearing gears, gas compression machinery, molds, and advanced water treatment solutions. Additionally, we proudly represent top-tier servo motors and PLCs. Zhongyan Intelligent Equipment excels in the realm of bottle-blowing machines, providing state-of-the-art, dependable solutions to a worldwide clientele. Our extensive portfolio features both fully automatic and semi-automatic PET and PP bottle-blowing machines, serving diverse industries such as beverage, food, pharmaceuticals, and cosmetics.

Innovation & Service
At the heart of our operations is a steadfast focus on research, development, manufacturing, and sales of intelligent equipment, backed by an array of patents. Our robust big data backend empowers us to offer remote after-sales service through advanced data analytics, driving operational excellence and boosting efficiency.

Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine represents the pinnacle of global bottle-making innovation. This machine is characterized by its advanced automation and intelligence, delivering unparalleled reliability and stable performance. Its straightforward design ensures high production efficiency, minimal energy usage, and a contamination-free product output. This versatile equipment finds extensive application across industries, from creating containers for food, beverages, and cosmetics to pharmaceutical use.

1. Performance and Advantages.

1.1 User-friendly human-machine interface designed for seamless operation.

1.2 Automated sorting and loading of preforms, featuring hopper-style storage for efficiency.

1.3 Ensures reliable and stable discharge of preforms, with automated feeding based on material flow. Automatic control of preform feeding, synchronized with material channel inventory.

1.4 Exceptional sealing capabilities, ensuring a pollution-free production environment.

1.5 Robust heating system with consistent rotation and revolution for uniform heat distribution.

1.6 Optimal heating ensures preform tubes are uniformly warmed, facilitating effortless molding.

1.7 Adjustable heating temperatures for each preform tube section, optimizing energy efficiency.

1.8 Infrared lamps in the furnace are equipped with a cooling system featuring circulating air. The heating lightbox incorporates an automatic feedback mechanism, ensuring stable power output unaffected by voltage changes.

2. Automated bottle-taking, loading, and arrangement processes eliminate any risk of contamination during intermediary stages.Avoid contamination during intermediate steps.
3. Expedite mold replacements with a rapid changeover time of just 30 minutes.
4. Extensive automation levels are implemented to substantially reduce bottle contamination, ensuring the highest quality standards.
This state-of-the-art equipment features a fully enclosed design, leveraging robotic and conveyor technologies to transport blown bottles directly to the warehouse. This minimizes handling and guarantees pollution-free bottles, consistently meeting rigorous national hygiene criteria.
5. Consistent stability and reliability are hallmarks of this equipment's performance.
Every integral component of our machine, from the electrical and pneumatic systems to the seals, bearings, and reducers, is sourced from esteemed brands, ensuring you receive the pinnacle of reliability and performance. We proudly offer a comprehensive one-year warranty along with a promise of lifetime maintenance, providing sustained peace of mind.
6. Modern Touchscreen Interface.
Engage effortlessly with our user-centric human-machine interface, offering a spectrum of parameter options for intuitive manual control. The sophisticated programmable logic controller (PLC) is seamlessly integrated via a communication cable, orchestrating all machine movements with precision. In the rare event of a malfunction, the system promptly issues a warning signal accompanied by a fault diagnosis report, enabling rapid identification and resolution by the operator.
7. Comprehensive Security Features
7.1 The ZY series automatic bottle-blowing machine is equipped with a full array of mechanical and electrical safety devices, safeguarding operators while ensuring stable, reliable equipment performance.

7.2 Prioritizing Operator Safety Above All.

7.3 Experience unparalleled protection with our fully enclosed design and dependable safety door system, meticulously engineered to maximize operator safety.

7.4 Robust Equipment Security Measures. Leverage our advanced multi-point detection technology to enhance the safety of critical systems such as positioning, mold clamping, and stretching, offering comprehensive security safeguards.

ZY-04V1-114.3mm-9 Precision-Engineered Machine Unparalleled Features:
1. Enjoy the seamless operation of our fully automatic machine, which boasts 4 blow molding cavities and achieves a remarkable production capacity of up to 3,000-5,000 bottles per hour, effortlessly crafting bottles up to 2000ml.
2. Versatile design caters to PET containers with neck diameters ranging from φ20mm to φ38mm, accommodating a maximum diameter of φ110mm and a height not exceeding 300mm.
3. Expertly crafted for optimal performance with PET bottle preforms.
4. The fully enclosed design incorporates robotic arms and conveyors for seamless bottle transfer, minimizing human contact to uphold the highest hygiene standards.
5. Revel in short cycle times, exceptional output, and low consumption, complemented by high automation and significant reductions in labor costs.
6. Benefit from the stability and ease of operation provided by an imported control system, ensuring consistent performance.

ZY-04V1-114.3mm-9 Machine Blueprint Efficient Floor Plan

ZY-04V1-114.3mm-9 Precision Machine Parameters

Composition	Items	Technical Parameters
Product Conditions	Maximum Product Volume	2L
	Maximum Product Diameter	Φ110mm
	Product bottle neck dimensions	Φ20mm ~ Φ38mm
	Maximum Product Height	<300mm
	Maximum Preform Height	<180mm
	Mold Clamping Stroke(Servo Mot)	120 mm
	Bottom mold stroke	Mold connection
	Bottle Spacing	114.3mm
	Heating Spacing	114.3mm
	Standard Mold Thickness	200mm
	Production Capacity	3000~5000
	Number of Mold	4
Heating Section	Unit	4
	Number of Heating Lamp Layers	8
	Number of Preform Holders	76
Electrical Parameters	Voltage	380V
	Frequency	50Hz
	Operating Power	20~40kw/h
	Installed Power	72kw
Air Source(High Pressure Air Consumption Depends on PET Bottle Volume)	Low Pressure Compressed Air Presser	8~10bar
	Low Pressure Compressed Air Consumption	0.5~1.0m3/min
	High Pressure Compressed Air Pressure	26~35bar
	High Pressure Compressed Air Consumption	3.0~6.0m3/min
Cooling Water (Water  Temperature≤18ºC)	Pressure	3~4bar
	Flow Rate	5m3/h
Weight	Main Machine.	5T
Equipment Dimensions	Main Machine(L×W×H)mm	4100mm×2100mm×2100mm
	Perform loader Machine(L×W×H)mm	3100mm×3100mm×2700mm