Zhongyan Zy-02kl-20L Blowing Machine for Pet Oil Bottle Production

• Customization: Available
• Type: Extrusion Bottle Blowing Machine
• Automatic Grade: Automatic
• Model NO.: ZY-02KL-20L-1
• Warranty: 1 Year
• Transport Package: PE
• Specification: ZY-02KL-20L
• Trademark: ZHONGYAN
• Origin: China
• Production Capacity: 500

Product Description

Company Profile
Established on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. proudly resides in the vibrant Yichun Economic and Technological Development Zone. This picturesque city is a hub of connectivity, boasting the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320, ensuring seamless transportation. The addition of Yichun Mingyueshan Airport and the high-speed Shanghai-Kunming Railway further enhances our access to major economic centers, providing a robust infrastructure that fuels our company's dynamic growth and expansive reach.

Corporate Culture
At the heart of Jiangxi Zhongyan lies a commitment to core values: innovation, integrity, cooperation, and mutual success. We foster a culture where innovation thrives, empowering our team to swiftly adapt to market dynamics while upholding integrity in every facet of our operations. Our 'Quality First, Service Foremost' philosophy drives us to relentlessly refine our products and services, broaden market horizons, and deliver unparalleled value to our clientele. Through the synergy of our dedicated workforce and the unwavering support of our partners, we aspire to ascend as a trailblazer in the global bottle-blowing machine industry.

Business Scope
Dedicated to excellence, we produce and sell an array of plastic packaging machinery, including tailored drinking water filling systems, precision bearing gears, efficient gas compression machinery, molds, and cutting-edge water treatment equipment. As representatives of servo motors and PLCs, Zhongyan Intelligent Equipment shines with our focus on bottle-blowing machines, offering state-of-the-art, reliable solutions to clients worldwide. Our diverse offerings encompass fully automatic and semi-automatic PET and PP bottle-blowing machines, catering to the diverse needs of the beverage, food, pharmaceutical, and cosmetics sectors.

Innovation & Service
A leader in intelligent equipment, we excel in research, development, manufacturing, and sales, proudly holding numerous patents. Our advanced big data backend system empowers us to deliver exceptional remote after-sales service through insightful data analysis, significantly elevating operational efficiency and enhancing customer satisfaction.

Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine stands as a testament to innovation, crafted with the most cutting-edge bottle-making technology globally. It features a harmonious blend of high automation and intelligence, delivering stable, reliable performance with a simple structure. This machine boasts high production efficiency, low energy consumption, and ensures no contamination during intermediate processing. It is ideally suited for producing containers in the food, beverage, cosmetics, and pharmaceutical domains.

1. Performance and Advantages.

1.1 Equipped with a human-machine interface for effortless and intuitive operation.

1.2 Features automatic sorting and loading of preforms with efficient hopper-type storage.

1.3 Guarantees stable and reliable automatic preform discharging, synchronized with preform feeding. The system automatically manages feeding based on the material channel inventory level.

1.4 Offers robust sealing to maintain a pollution-free environment.

1.5 Equipped with a comprehensive heating system featuring precise rotation and revolution functions.

1.6 Ensures uniform heating of preformed tubes, simplifying the blowing process significantly.

1.7 Allows individual heating temperature adjustments for each preform tube section, optimizing energy usage.

1.8 Incorporates an infrared lamp with a cooling air circulation system in the furnace, coupled with an automatic feedback system in the heating lightbox for steady power output, unaffected by voltage variations.

2. Automates taking, loading, and bottle arrangement, ensuringcontamination-free processes during intermediary stages.
3. Facilitates Rapid Mold Replacement within just half an hour.
4. Implements superior automation to significantly reduce bottle contamination.
The equipment features a fully enclosed design utilizing a robot and conveyor belt system to transport blown bottles directly to the storage warehouse, minimizing handling. This process ensures the bottles remain uncontaminated, meeting stringent national hygiene standards.
5. Boasts consistently stable and reliable equipment performance.
To guarantee reliable performance, all essential components of our machine, including electrical systems, pneumatic parts, seals, bearings, and reducers, are sourced from prestigious and trustworthy brands. Enjoy peace of mind with a one-year warranty and lifetime maintenance, ensuring long-term satisfaction.
6. Experience intuitive control with our high-tech touchscreen interface.
Operating the machine is a breeze with a user-friendly human-machine interface offering a variety of parameter options for seamless manual control. A robust programmable logic controller (PLC) links to the machine via a communication cable, orchestrating all movements with precision. In the unlikely event of a malfunction, a warning signal is promptly issued, accompanied by a comprehensive fault diagnosis report, allowing operators to swiftly pinpoint and rectify any issues.
7. Uncompromising Security
7.1 The ZY series automatic bottle-blowing machine is equipped with advanced mechanical and electrical safety devices, safeguarding operators and ensuring reliable equipment performance throughout its use.

7.2 Prioritizing the protection and safety of operators at all times.

7.3 The equipment boasts a fully enclosed design complemented by a robust safety door system, maximizing operator protection and peace of mind.

7.4 Comprehensive Equipment Security Utilizing cutting-edge multi-point detection technology, the safety of positioning, mold clamping, and stretching systems is significantly enhanced, ensuring flawless operation.

ZY-02KL-20L-1 Machine Features:
1. This state-of-the-art machine operates fully automatically, featuring 2 blow molding cavities capable of producing up to 20L bottles at an impressive theoretical output rate of 1,000-1,400 bottles per hour.
2. Expertly designed for versatility, it accommodates PET containers with neck diameters ranging from φ50mm to φ80mm, a maximum diameter of φ275mm, and a height of up to 500mm.
3. Specifically engineered for large bottle preforms, delivering robust performance.
4. A sophisticated fully enclosed design integrates robotic arms and conveyors for seamless bottle transfer, minimizing manual handling and ensuring top-tier hygiene compliance.
5. Boasting short cycle times, high output, and low consumption, our machine exemplifies high automation and significantly reduces labor costs.
6. Outfitted with an advanced imported control system, it delivers unmatched stability and effortless operation.


ZY-02KL-20L-1 machine Floor Plan


ZY-02KL-20L-1 machine parameters

Composition	Items	Technical Parameters
Product Conditions	Maximum Product Volume	20L
	Maximum Product Diameter	Φ275mm
	Product bottleneck dimensions	Φ50mm ~ Φ80mm
	Maximum Product Height	<500mm
	Maximum Preform Height	<250mm
	Mold Clamping Stroke(Servo Mot)	0~320 mm
	Bottom mold stroke	52mm
	Bottle Spacing	420mm
	Heating Spacing	99mm
	Standard Mold Thickness	400mm
	Production Capacity	1000~1400
	Number of Molds	2
Heating Section	Unit	4
	Number of Heating Lamp Layers	12
	Number of Preform Holders	196
Electrical Parameters	Voltage	380V
	Frequency	50Hz
	Operating Power	60~100kw/h
	Installed Power	200kw
Air Source(High Pressure Air Consumption Depends on PET Bottle Volume)	Low-Pressure Compressed Air Presser	8~10bar
	Low Pressure Compressed Air Consumption	0.5~1.0m3/min
	High Pressure Compressed Air Pressure	26~35bar
	High Pressure Compressed Air Consumption	12M3/min
Cooling Water (Water  Temperature≤18ºC)	Pressure	3~4bar
	Flow Rate	5m3/h
Weight	Main Machine.	7T
Equipment Dimensions	Main Machine(L×W×H)mm	5500mmX2100mmX2900mm
	Perform loader Machine(L×W×H)mm	3000mmx3000mmx3000mm