Advanced Auto Stretch Blow Molding Machine for Efficient Production

Product Details
Customization: Available
Type: Extrusion Bottle Blowing Machine
Automatic Grade: Automatic
Manufacturer/Factory & Trading Company

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  • Advanced Auto Stretch Blow Molding Machine for Efficient Production
  • Advanced Auto Stretch Blow Molding Machine for Efficient Production
  • Advanced Auto Stretch Blow Molding Machine for Efficient Production
  • Advanced Auto Stretch Blow Molding Machine for Efficient Production
  • Advanced Auto Stretch Blow Molding Machine for Efficient Production
  • Advanced Auto Stretch Blow Molding Machine for Efficient Production
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Basic Info.

Model NO.
ZY-04V1-114.3mm-10
Warranty
1 Year
Specification
ZY-04V1-114.3mm-10
Trademark
ZHONGYAN
Origin
China
Production Capacity
500

Product Description

Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. is nestled in the vibrant Yichun Economic and Technological Development Zone. This picturesque city is a hub of seamless connectivity, thanks to its comprehensive transportation network, which includes the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320. With the recent inauguration of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway, the city's links to major economic circles have been strengthened, paving the way for our company's robust growth and expansion.

Corporate Culture
Innovation, integrity, cooperation, and win-win outcomes form the cornerstone of our corporate culture. We empower our employees to champion innovation and agility in navigating market evolutions while steadfastly upholding integrity to foster enduring partnerships with customers and collaborators. At Jiangxi Zhongyan, we passionately adhere to the philosophy of "Quality First, Service Foremost," relentlessly optimizing our products and services, extending our market reach, and delivering unparalleled value to our clients. Through the unwavering dedication of our team and the unwavering support of our partners, we strive to ascend as a trailblazer in the global bottle-blowing machine arena.

Business Scope
Our expertise lies in the production and sales of cutting-edge plastic packaging machinery, encompassing on-demand drinking water filling equipment, precision-bearing gears, advanced gas compression machinery, high-quality molds, and state-of-the-art water treatment equipment. In addition, we are proud representatives of top-tier servo motors and PLCs. At Zhongyan Intelligent Equipment, our focus is on pioneering bottle-blowing machines that offer world-class, reliable solutions tailored for our global clientele. Our diverse portfolio includes fully automatic and semi-automatic PET and PP bottle-blowing machines, which are extensively utilized in the beverage, food, pharmaceutical, and cosmetics sectors.

Innovation & Service
With a strong emphasis on innovation, we excel in the research, development, manufacturing, and sales of intelligent equipment, proudly holding numerous patents. Our sophisticated big data backend empowers us to deliver remote after-sales service through insightful data analysis, significantly boosting operational efficiency and service quality.

Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine is a testament to cutting-edge bottle-making technology, embodying the highest standards of automation and intelligence. This machine boasts exceptional stability and reliability, a user-friendly structure, and superior production efficiency with minimal energy usage, all while ensuring products remain uncontaminated through every stage. Its versatile applications in food, beverage, cosmetics, and pharmaceutical container production make it an invaluable asset across industries.

1. Performance and Advantages.
1.1 Human-machine interface control, designed for intuitive and straightforward operation.
1.2 Automated sorting and loading of performs with a hopper-type storage system for efficiency.
1.3 The preform discharging process is both stable and reliable, featuring automatic feeding that adjusts according to the material channel's inventory levels. Harnessing advanced technology, this feature ensures smooth, consistent operations.
1.4 Excellent sealing capabilities ensure products are free from contamination, maintaining the highest standards of purity.
1.5 An all-encompassing heating system with stable rotation and revolution mechanisms guarantees uniform heat distribution.
1.6 Even heating of the preformed tube ensures effortless and efficient bottle blowing.
1.7 Each section of the preform tube has adjustable heating temperatures, optimizing energy use and minimizing waste.
1.8 The infrared lamp in the furnace is equipped with a cooling system using circulating air. The system's automatic feedback mechanism ensures consistent power output, unaffected by voltage variations.
2. Automated bottle handling, loading, and arrangement processes are employed, effectively preventing contamination during intermediate steps.This meticulous process ensures product integrity and hygiene.
3. The innovative design allows for rapid mold replacement, achievable in under half an hour, maximizing uptime and productivity.
4. Advanced automation is seamlessly integrated to ensure minimal contamination risks, safeguarding product quality.

This advanced equipment features a fully enclosed design, leveraging robots and conveyor belts to transport blown bottles directly to storage, minimizing manual handling. This process guarantees that bottles are pollution-free, complying with stringent national hygiene standards.
5. The equipment consistently delivers stable and reliable performance, ensuring optimal productivity and peace of mind.

The heart of our ZHONGYAN Four-Cavity Oil Bottle Pet Blowing Machine beats with precision-crafted components from globally-renowned brands. Every electrical, pneumatic, seal, bearing, and reducer part is selected to deliver unmatched reliability and performance. Enjoy the peace of mind that comes with a one-year comprehensive warranty and a commitment to lifetime maintenance, ensuring that your investment is well-protected and your production line runs smoothly.
6. Touchscreen.
Our machine boasts an intuitive human-machine interface that simplifies operation through a spectrum of parameter options, granting you effortless manual control. A state-of-the-art programmable logic controller (PLC) seamlessly integrates with the machine via a communication cable, orchestrating a symphony of precise movements. In the event of a malfunction, the machine promptly issues a warning signal and generates a detailed fault diagnosis report, empowering operators to swiftly pinpoint and rectify issues, minimizing downtime and maintaining productivity.
7. Security
7.1 The ZY series automatic bottle-blowing machine is fortified with a robust array of mechanical and electrical safety devices, which ensure the safety of operators while guaranteeing stable and consistent equipment performance.
7.2 Prioritizing the safety and well-being of operators.
7.3 Experience heightened safety with a fully enclosed design coupled with a dependable safety door system, expertly engineered to maximize operator protection and peace of mind.
7.4 Equipment security. Our cutting-edge multi-point detection technology elevates safety standards, meticulously monitoring the positioning, mold clamping, and stretching systems to safeguard against any potential hazards.

ZY-04V1-114.3mm-10  Machine Features:
1. Experience seamless and autonomous operation with this machine's 4 blow molding cavities, capable of producing up to 2000ml bottles. Achieve a remarkable theoretical output of 3,000-5,000 bottles per hour, driving efficiency and productivity to new heights.
2. Tailored for PET containers, accommodating a neck diameter range from φ20mm to φ38mm, a maximum diameter of φ110mm, and a height under 300mm, this machine adapts to your diverse production needs.
3. Meticulously engineered for PET bottle preforms, ensuring precision and quality in every shape and size.
4. The machine's fully enclosed design harnesses the power of robotic arms and conveyors to streamline bottle transfer, minimizing manual intervention and adhering to the strictest hygiene standards, ensuring a flawless production environment.
5. Benefit from rapid cycle times and impressive output with reduced consumption and labor costs, thanks to the machine's high automation levels and innovative design.
6. The machine is equipped with a top-tier imported control system, guaranteeing stable performance and user-friendly operation for seamless integration into your production process.


ZY-04V1-114.3mm-10 machine Floor Plan
Advanced Auto Stretch Blow Molding Machine for Efficient Production
Advanced Auto Stretch Blow Molding Machine for Efficient Production

ZY-04V1-114.3mm-10 machine parameters
Composition Items Technical Parameters
Product Conditions Maximum Product Volume 2L  
Maximum Product Diameter Φ110mm  
Product bottle neck dimensions Φ20mm ~ Φ38mm  
Maximum Product Height <300mm  
Maximum Preform Height <180mm  
Mold Clamping Stroke(Servo Mot) 120 mm  
Bottom mold stroke Mold connection  
Bottle Spacing 114.3mm  
Heating Spacing 114.3mm  
Standard Mold Thickness 200mm  
Production Capacity 3000~5000  
Number of Mold 4  
Heating Section Unit 4  
Number of Heating Lamp Layers 8  
Number of Preform Holders 76  
Electrical Parameters Voltage 380V  
Frequency 50Hz  
Operating Power 20~40kw/h  
Installed Power 72kw  
Air Source(High Pressure Air
Consumption Depends on PET
Bottle Volume)
Low Pressure Compressed Air Presser 8~10bar  
Low Pressure Compressed Air Consumption 0.5~1.0m3/min  
High Pressure Compressed Air Pressure 26~35bar  
High Pressure Compressed Air Consumption 3.0~6.0m3/min  
Cooling Water
(Water  Temperature≤18ºC)
Pressure 3~4bar  
Flow Rate 5m3/h  
Weight Main Machine. 5T  
Equipment Dimensions Main Machine(L×W×H)mm 4100mm×2100mm×2100mm  
Perform loader Machine(L×W×H)mm 3100mm×3100mm×2700mm  


 

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