Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. stands proudly amidst the vibrant Yichun Economic and Technological Development Zone. This scenic city is woven into a fabric of exceptional connectivity, featuring the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320. The recent inauguration of Yichun Mingyueshan Airport and the high-speed Shanghai-Kunming Railway catapult connectivity to major economic hubs, setting a robust stage for our company's promising journey of growth and success.
Corporate Culture
At the heart of Jiangxi Zhongyan lies an unwavering commitment to innovation, integrity, cooperation, and achieving win-win outcomes. We inspire our team to embrace creativity and navigate market dynamics while upholding integrity to forge enduring partnerships with clients and allies. Guided by our principle of "Quality First, Service Foremost," we tirelessly refine our offerings and broaden our horizons, generating boundless value for customers. United in purpose, we strive to ascend as a premier global force within the bottle-blowing machine industry.
Business Scope
Jiangxi Zhongyan excels in crafting and distributing cutting-edge plastic packaging machinery, encompassing on-demand drinking water filling systems, durable bearing gears, efficient gas compression units, precision molds, and advanced water treatment solutions. Additionally, we are proud representatives of high-performance servo motors and PLCs. Our expertise in bottle-blowing machines allows us to deliver cutting-edge, dependable solutions for an international clientele. Our comprehensive lineup features fully-automated and semi-automated PET and PP bottle-blowing machines, catering to the beverage, food, pharmaceutical, and cosmetics sectors.
Innovation & Service
Our prowess lies in the relentless pursuit of excellence through research, development, manufacturing, and sales of intelligent equipment, safeguarding numerous patents. We harness the power of a sophisticated big data backend to furnish remote, data-driven after-sales service, optimizing operational proficiency and customer satisfaction.
Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine embodies the pinnacle of global bottle-making technology, delivering unrivaled automation and intelligence. With exceptional stability and reliability, its simplistic design ensures seamless operation while maintaining high production efficiency, minimal energy consumption, and protecting products from contamination. Widely acclaimed across food, beverage, cosmetics, and pharmaceutical sectors, it stands as a paragon of modern manufacturing.
1. Performance and Advantages.
1.1 The intuitive human-machine interface enhances user-friendly operation, ensuring ease at every touchpoint.
1.2 Featuring automatic sorting and loading of preforms with efficient hopper-type storage, it streamlines the manufacturing process.
1.3 Our automated preform discharging system boasts unwavering stability and reliability, with preform feeding expertly managed based on material channel inventory. 1.3 Continued: automatically controlled based on the inventory in the material channel.
1.4 Experience unparalleled sealing and freedom from contamination, ensuring product purity.
1.5 A state-of-the-art heating system ensures consistent rotation and revolution, delivering stable performance.
1.6 The preformed tube benefits from uniform heating, facilitating effortless blowing processes.
1.7 Each section of the preform tube enjoys tailored heating temperature adjustments, optimizing energy efficiency.
1.8 Our furnace's infrared lamp, equipped with a sophisticated cooling system and circulating air, maintains optimal heating levels. The heating lightbox employs an automatic feedback mechanism for constant, unaffected power output, withstanding any voltage fluctuations.
2. Automatic taking, loading, and bottle arrangement,2. Continued: avoiding contamination during the intermediate steps, preserving product integrity.
3. Swiftly execute Mold Replacements in under 30 minutes, ensuring continuous productivity and minimal downtime.
4. A comprehensive automation suite minimizes bottle contamination, safeguarding quality at every stage.
This equipment features a fully enclosed design, with robotic technology and conveyor belts efficiently transferring bottles directly to the warehouse. This streamlined process minimizes manual handling, ensuring the bottles remain pristine and compliant with national hygiene standards.
5. The equipment consistently delivers stable, reliable performance, cementing its reputation as a cornerstone of excellence.
All essential components of the machine, encompassing electrical, pneumatic parts, seals, bearings, and reducers, emanate from reputable brands, ensuring steadfast and trustworthy performance. The machine proudly offers a one-year warranty alongside lifetime maintenance, providing peace of mind and continuous support.
6. Touchscreen.
The operation seamlessly integrates a user-friendly human-machine interface with a plethora of parameter options, empowering users with straightforward manual control. A sophisticated programmable logic controller (PLC) connects gracefully to the machine via a communication cable, orchestrating the seamless management of all movements. In the event of a malfunction, the machine promptly issues a warning signal and delivers a comprehensive fault diagnosis report, empowering operators to swiftly pinpoint and rectify the issue with confidence.
7. Security
7.1 The ZY series automatic bottle-blowing machine is equipped with an array of complete mechanical and electrical safety devices, ensuring the utmost safety of operators while maintaining stable equipment performance at all times.
7.2 Prioritizing the safeguarding of operators.
7.3 The equipment features a fully enclosed design complemented by a robust safety door system, maximizing the safety of operators and fortifying their protection.
7.4 Equipment security. Advanced multi-point detection technology significantly enhances the safety of the positioning, mold clamping, and stretching systems, ensuring reliable and secure operations.
ZY-04V1-114.3mm-4 Machine Features:
1. This state-of-the-art machine operates seamlessly in a fully automatic mode, boasting 4 blow molding cavities. It efficiently produces bottles up to 2000ml at an impressive theoretical output of 3,000-5,000 bottles per hour.
2. Perfectly crafted for PET containers, it accommodates a neck diameter ranging from φ20mm to φ38mm, with a maximum diameter of φ110mm and a height under 300mm.
3. Expertly designed exclusively for PET bottle preforms.
4. The fully enclosed design smartly utilizes robotic arms and conveyors for bottle transfer, minimizing manual contact and ensuring strict adherence to hygiene standards.
5. Featuring remarkably short cycle times, this machine delivers high output with low consumption, elevating automation levels while significantly reducing labor costs.
6. Integrated with an imported control system for unwavering stability and user-friendly operation, ensuring peak performance with ease.
ZY-04V1-114.3- mm-4 machine Floor Plan
ZY-04V1-114.3mm-4 machine parameters
| Composition |
Items |
Technical Parameters |
| Product Conditions |
Maximum Product Volume |
2L |
|
| Maximum Product Diameter |
Φ110mm |
|
| Product bottle neck dimensions |
Φ20mm ~ Φ38mm |
|
| Maximum Product Height |
<300mm |
|
| Maximum Preform Height |
<180mm |
|
| Mold Clamping Stroke(Servo Mot) |
120 mm |
|
| Bottom mold stroke |
Mold connection |
|
| Bottle Spacing |
114.3mm |
|
| Heating Spacing |
114.3mm |
|
| Standard Mold Thickness |
200mm |
|
| Production Capacity |
3000~5000 |
|
| Number of Mold |
4 |
|
| Heating Section |
Unit |
4 |
|
| Number of Heating Lamp Layers |
8 |
|
| Number of Preform Holders |
76 |
|
| Electrical Parameters |
Voltage |
380V |
|
| Frequency |
50Hz |
|
| Operating Power |
20~40kw/h |
|
| Installed Power |
72kw |
|
Air Source(High Pressure Air
Consumption Depends on PET
Bottle Volume) |
Low Pressure Compressed Air Presser |
8~10bar |
|
| Low Pressure Compressed Air Consumption |
0.5~1.0m3/min |
|
| High Pressure Compressed Air Pressure |
26~35bar |
|
| High Pressure Compressed Air Consumption |
3.0~6.0m3/min |
|
Cooling Water
(Water Temperature≤18ºC) |
Pressure |
3~4bar |
|
| Flow Rate |
5m3/h |
|
| Weight |
Main Machine. |
5T |
|
| Equipment Dimensions |
Main Machine(L×W×H)mm |
4100mm×2100mm×2100mm |
|
| Perform loader Machine(L×W×H)mm |
3100mm×3100mm×2700mm |
|
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