Versatile Blowing Machine for Bottles, Packaging, and More

• Customization: Available
• Type: Extrusion Bottle Blowing Machine
• Automatic Grade: Automatic
• Model NO.: ZY-02KL-20L-5
• Warranty: 1 Year
• Transport Package: PE
• Specification: ZY-02KL-20L
• Trademark: ZHONGYAN
• Origin: China
• Production Capacity: 500

Product Description

Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. is strategically nestled in the thriving Yichun Economic and Technological Development Zone. This picturesque city is a nexus of connectivity, boasting an extensive transportation network that includes the Zhejiang Jingxi Railway, the bustling Shanghai-Kunming Expressway, and the well-traveled National Highway 320. The recent inauguration of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway has further enhanced accessibility, seamlessly linking us to vital economic centers. This robust infrastructure lays the groundwork for our burgeoning growth and success.

Corporate Culture
At the heart of Jiangxi Zhongyan's ethos lies a commitment to innovation, integrity, cooperation, and win-win outcomes. These core values propel our pursuit of excellence. We empower our team to champion innovation, adeptly navigating market shifts while steadfastly upholding integrity to forge enduring relationships with our customers and partners. Guided by the philosophy of 'Quality First, Service Foremost', we are on an unceasing journey of refinement-constantly enhancing our offerings, expanding our reach, and creating unparalleled value for you. Together with our dedicated team and supportive partners, we envision elevating Zhongyan to a dominant position in the global bottle-blowing machine industry.

Business Scope
Jiangxi Zhongyan excels in the production and sale of cutting-edge plastic packaging machinery. Our extensive portfolio includes versatile on-demand drinking water filling equipment, precision bearing gears, efficient gas compression machinery, and state-of-the-art molds and water treatment systems. We proudly represent servo motors and PLCs, cementing our standing as a leader in the bottle-blowing machine sector. Our comprehensive range includes fully and semi-automatic PET and PP bottle-blowing machines, delivering advanced, dependable solutions that serve the beverage, food, pharmaceutical, and cosmetics industries worldwide.

Innovation & Service
Pioneering the future, Jiangxi Zhongyan specializes in the research, development, manufacture, and sales of intelligent equipment. With a robust portfolio of patents, we leverage big data to deliver remote after-sales services, utilizing data-driven insights to boost operational efficiency significantly.

Our Advantages---Simple Operation & Wide Application
The ZY series automatic bottle-blowing machine represents the pinnacle of global bottle-making technology. Combining high automation and intelligence, this machine promises unmatched reliability and performance. Its straightforward design ensures ease of use, while its heightened production efficiency and energy-saving attributes make it an industry leader. Engineered to eliminate contamination during processing, it is indispensable in producing containers for food, beverages, cosmetics, and pharmaceuticals.

1. Performance and Advantages.

1.1 Our user-friendly human-machine interface ensures seamless and intuitive operation.

1.2 Automated systems for sorting and loading, featuring a hopper-type storage for preforms.

1.3 Experience consistent and reliable automatic preform discharging, paired with smart preform feeding management. The system smartly controls preform feeding, adjusting based on inventory levels in the material channel to maintain efficiency.

1.4 Our equipment guarantees excellent sealing, delivering products that are pristine and free from any contamination.

1.5 Equipped with a comprehensive heating system, our equipment ensures stable performance with advanced rotation and revolution mechanisms.

1.6 Enjoy even heating throughout the preformed tube, simplifying the blowing process for optimal results.

1.7 Tailor each section of the preform tube's heating temperature effortlessly to achieve minimal energy consumption while maximizing efficiency.

1.8 The infrared lamp within the furnace benefits from a cooling system with circulating air, while the automatic feedback system in the heating lightbox provides consistent power, immune to voltage variations.

2. Automatic taking, loading, and bottle arrangement toensure bottles remain uncontaminated throughout every step of the process.
3. Experience rapid mold replacement, achievable in under 30 minutes, enhancing operational flexibility.
4. Our equipment's high automation level minimizes the risk of bottle contamination, ensuring top-notch hygiene.
Designed with a fully enclosed system, this equipment employs robotics and conveyor belts to transport bottles directly to storage, significantly reducing manual handling. As a result, our bottles meet rigorous national hygiene standards, maintaining impeccable quality.
5. Consistently enjoy the stable and reliable performance of Zhongyan equipment, offering peace of mind with every operation.
Crafted with precision, this machine is equipped with premium components from trusted brands, including electrical and pneumatic parts, seals, bearings, and reducers, ensuring impeccable and reliable performance. Furthermore, it comes with a one-year warranty and lifetime maintenance for enduring peace of mind.
6. Touchscreen.
Experience seamless operation with our user-friendly human-machine interface, offering a range of parameter options for straightforward manual control. The programmable logic controller (PLC) seamlessly integrates with the machine via a communication cable, orchestrating all movements efficiently. In the event of any malfunction, the machine promptly issues a warning signal, accompanied by a detailed fault diagnosis report, enabling swift identification and resolution by the operator.
7. Security
7.1 The ZY series automatic bottle-blowing machine is engineered with comprehensive mechanical and electrical safety devices. These ensure not only the highest level of operator safety but also guarantee stable, reliable equipment performance.

7.2 Prioritizing the safety and well-being of operators at all times.

7.3 Our equipment boasts a fully enclosed design paired with a robust safety door system, maximizing the safety of operators and providing peace of mind.

7.4 Comprehensive equipment security. Enhanced with multi-point detection technology, the system ensures heightened safety and precision in positioning, mold clamping, and stretching processes.

ZY-02KL-20L-5 Machine Features:
1. The machine operates fully automatically with dual blow molding cavities, adeptly producing up to 20L bottles at an impressive theoretical output of 1,000-1,400 bottles per hour.
2. Perfectly tailored for PET containers with neck diameters ranging from φ50mm to φ80mm, and accommodating a maximum diameter of φ275mm and heights under 500mm.
3. Expertly designed to cater to the unique requirements of big bottle preforms.
4. Featuring a fully enclosed design, our machine employs advanced robotic arms and conveyors for efficient bottle transfer, reducing manual contact and ensuring stringent compliance with hygiene standards.
5. With minimized cycle times, this machine offers exceptional output, low energy consumption, advanced automation, and significantly reduced labor costs, optimizing operational efficiency.
6. Equipped with a state-of-the-art imported control system, this machine guarantees stable performance while ensuring ease of operation for all users.


ZY-02KL-20L-5 machine Floor Plan


ZY-02KL-20L-5 machine parameters

Composition	Items	Technical Parameters
Product Conditions	Maximum Product Volume	20L
	Maximum Product Diameter	Φ275mm
	Product bottleneck dimensions	Φ50mm ~ Φ80mm
	Maximum Product Height	<500mm
	Maximum Preform Height	<250mm
	Mold Clamping Stroke(Servo Mot)	0~320 mm
	Bottom mold stroke	52mm
	Bottle Spacing	420mm
	Heating Spacing	99mm
	Standard Mold Thickness	400mm
	Production Capacity	1000~1400
	Number of Molds	2
Heating Section	Unit	4
	Number of Heating Lamp Layers	12
	Number of Preform Holders	196
Electrical Parameters	Voltage	380V
	Frequency	50Hz
	Operating Power	60~100kw/h
	Installed Power	200kw
Air Source(High Pressure Air Consumption Depends on PET Bottle Volume)	Low-Pressure Compressed Air Presser	8~10bar
	Low Pressure Compressed Air Consumption	0.5~1.0m3/min
	High Pressure Compressed Air Pressure	26~35bar
	High Pressure Compressed Air Consumption	12M3/min
Cooling Water (Water  Temperature≤18ºC)	Pressure	3~4bar
	Flow Rate	5m3/h
Weight	Main Machine.	7T
Equipment Dimensions	Main Machine(L×W×H)mm	5500mmX2100mmX2900mm
	Perform loader Machine(L×W×H)mm	3000mmx3000mmx3000mm