Advanced Bottle Leak Detector Machine for Quality Assurance

Product Details
Customization: Available
Automatic Grade: Semi-Automatic
Application: Cleaning, Detergent, Cosmetics, Drinks, Dairy Products, Oil, Tea, Snack
Manufacturer/Factory & Trading Company

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  • Advanced Bottle Leak Detector Machine for Quality Assurance
  • Advanced Bottle Leak Detector Machine for Quality Assurance
  • Advanced Bottle Leak Detector Machine for Quality Assurance
  • Advanced Bottle Leak Detector Machine for Quality Assurance
  • Advanced Bottle Leak Detector Machine for Quality Assurance
  • Advanced Bottle Leak Detector Machine for Quality Assurance
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  • Overview
  • Company Profile
  • Business scope
  • lnnovation and Service
  • Corporate Culture
  • Product Introduction
  • Equipment floor plan
  • Product Parameters
Overview

Basic Info.

Model NO.
ZY-P1003
Forming Function
Seal
Driven Type
Electric
Material Type
Grain
Packaging Material
Plastic
Transport Package
PE
Specification
2000mm*850mm*1945.4mm
Trademark
ZHONGYAN
Origin
China
Production Capacity
1000

Product Description

Company Profile

Founded on May 16, 2023, our company, Jiangxi Zhongyan Intelligent Equipment Co., Ltd., is strategically situated in the Yichun Economic and Technological Development Zone. Nestled in a picturesque setting, Yichun offers a harmonious blend of natural beauty and modern infrastructure. The city is a beacon of connectivity, with seamless access provided by the Zhejiang Jingxi Railway, Shanghai-Kunming Expressway, and National Highway 320. Adding to this, the newly inaugurated Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway underscore our strategic advantage, linking us effortlessly to major economic centers. This prime location serves as a dynamic launchpad for Jiangxi Zhongyan's ambitious growth journey, empowering us to deliver superior solutions and drive unprecedented success.

Business scope

At Jiangxi Zhongyan Intelligent Equipment Co., Ltd., we excel in crafting and distributing world-class plastic packaging machinery. Our extensive and innovative portfolio boasts on-demand drinking water filling equipment, precision bearing gears, sophisticated gas compression machinery, and expertly designed molds and water treatment solutions. We proudly showcase advanced servo motors and PLCs, underlining our commitment to technological excellence. As trailblazers in the bottle-blowing industry, Zhongyan Intelligent Equipment is dedicated to delivering pioneering and dependable solutions to our esteemed global clients. Our comprehensive collection features both fully automatic and semi-automatic PET and PP bottle-blowing machines, serving as essential assets in the beverage, food, pharmaceutical, and cosmetics industries, enhancing efficiency and productivity across these vital sectors.

lnnovation and Service

At Jiangxi Zhongyan Intelligent Equipment Co., Ltd., we are pioneers in the realm of research, development, manufacturing, and sales of cutting-edge intelligent equipment. Our extensive portfolio of patents is a testament to our innovative prowess. Our state-of-the-art big data backend revolutionizes the way we provide service, allowing for smooth and efficient remote after-sales support through insightful data analysis. This not only enhances operational efficiency but also substantially elevates customer satisfaction, ensuring a delightful experience at every touchpoint.

Corporate Culture

At the very core of Jiangxi Zhongyan Intelligent Equipment Co., Ltd., resides an unwavering dedication to innovation, integrity, collaboration, and win-win achievements. We fervently cultivate an environment where our employees are inspired to embrace cutting-edge innovations and swiftly adapt to the ever-changing market landscapes, all while maintaining an unwavering commitment to integrity across all facets of our operations. This firm dedication to ethical practices allows us to craft lasting bonds with both customers and partners. Rooted in the guiding philosophy of "Quality First, Service Foremost," we are relentless in our pursuit to enhance our superior products and exceptional services, broaden our market footprint, and deliver unparalleled value to our esteemed clientele. Our collective mission, robustly supported by our passionate employees and esteemed partners, is to rise as a preeminent global leader in the bottle-blowing machine industry.

Product Introduction

The air pressure leak detector uses a high-precision pressure sensor to detect the pressure changes inside the workpiece, thereby calculating the leakage of the workpiece. When the workpiece is not leaking, the detection pressure remains basically unchanged ; when the workpiece is leaking, the gas pressure inside the workpiece will gradually decrease as the gas leaks from the workpiece. The pressure sensor will output the corresponding pressure changes in real time, and the system will automatically determine whether there is a leak based on the pre-set parameters

Bottle Beak Detector
1.The gas path sensing system adopts the core technolgogy of Italy, which has strong stability and higher accuracy during detecttion.
2.German Siemens PLC system controlwithin the time set by the controllerReal-tme scanning of micro-leakage signals, using the pressure change time graph curveformed to analyze the quality of the container.
 
Advanced Bottle Leak Detector Machine for Quality Assurance
Advanced Bottle Leak Detector Machine for Quality Assurance

Our product features
The design of the equipment is simple and practical, and it can accurately locate and connect with production lines such as bottle-blowing machines, baling machines, and labeling machines.
The gas path sensing system adopts Italy's core technology, which has strong stability and higher accuracy during detection.
The German Siemens PLC system controls the micro-leakage signal in real-time within the time set by the controller and uses the formed pressure change time chart curve to analyze the quality of the container.
True
 color touch screen, more user-friendly operation; and can store a variety of different product setting values, which is very convenient to call out and switch when detecting different products.

The inverter combined with the PLC operating system, set the conveyor belt to run at high and low speeds and detect faster and more accurately.
German-designed aluminum frame, which can be quickly adjusted when detecting different products, making the operation faster and simpler.
Support customization: provide a variety of customized services (input upgrade configuration, upgrade production capacity, and adjust equipment parameters according to product size)


 
1. SMC inverter
The inverter combined with the PLC operating system can set the conveyor belt to run at high and low speeds, allowing for faster and more accurate detection.
 
Advanced Bottle Leak Detector Machine for Quality Assurance

Advanced Bottle Leak Detector Machine for Quality Assurance
2. Customized workstations
According to the needs of the site,one or more inspection station can be customized
 
 

 

3. Color touchscreen controls
Equipped with an industrial-grade touch-screen integrated computer, it can store various products settings and values making it easy to call out and switch when testing different products.
Advanced Bottle Leak Detector Machine for Quality Assurance
 
Advanced Bottle Leak Detector Machine for Quality Assurance
4. Geman Design Aluminum Frame
It can be adjusted quickly when inspecting different products, making operation faster and easier

Equipment floor plan
Advanced Bottle Leak Detector Machine for Quality Assurance
Advanced Bottle Leak Detector Machine for Quality Assurance
 
Advanced Bottle Leak Detector Machine for Quality Assurance
Advanced Bottle Leak Detector Machine for Quality Assurance

Product Parameters
Technical parameters   
power supply 220V,50/60HZ
power 1KW
Gas source 6-8bar
Leak detection object Can detect empty bottles of different sizes and shapes
Yield According to product size (900-1200 bottles per hour)
Pressure reducing valve EMC,Newlead/EMC
Boosting valve EMC,Newlead/EMC
Pneumatic components EMC,Newlead/EMC
Pressure sensor EMC,Newlead/EMC
Removal cylinder EMC,Newlead/EMC
Conveying motor Taibang
Leakage switch Mean Well
Stainless steel material 304 Stainless Steel
Aluminum block accessories LY12
Sensor XIKE
Operating temperature -10ºC-50ºC
Operating humidity 10% - 80% Relative humidity
Storage temperature -10ºC-60ºC
Storage humidity 10% - 85%
Altitude Below 5000 meters
Follow-up leak detector Production capacity increased to 3,000 pieces per hour
Multi-station leak tester Upgrade to a multi-station leak detector according to demand
Machine core size 1000mm*850mm*1945.4mm
Machine placement size 2000mm*850mm*1945.4mm
Net weight (bare metal) 270KG
 

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